Thermal fatigue is one of reasons of tool end of life. Higher tensile strength and better thermal conductivity has the function of minimizing thermal fatigue and thereby improve tool life. Tool steel does a good job in many die casting applications, but its life decreases as casting temperatures increase. Heat checking is a thermo-mechanical fatigue process caused by thermal cycling, which creates cyclic stresses and strains in the cavity surface. Typical damage is the gradual growth of a network of cracks. Tungsten anviloy has low thermal expansion and high thermal conductivity which are fundamental for heat checking resistance. The low thermal expansion allows for low thermal stress. A high thermal conductivity reduces the thermal gradients and thereby the thermal stress by cooling the casting faster.
What is more, low erosion. Erosion of the die is a problem. Tungsten anviloy provides a low erosion rate due to its chemical resistance. This occurs because molten aluminum dissolves tool steel. Aluminum does not dissolve tungsten anviloy, therefore you have a longer die life. This means you don't have to change the die or core rods as often which results in less downtime. Die life can be up to 10 times longer with tungsten anviloy. |
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Besides, we can manufacture tungsten heavy alloy products as the counterpart to Anviloy products. Properties of Anviloy products have been shown as follows:
Anviloy
Products |
Normal Composition |
Density(g/cm3) |
UTS(N/mm2) |
Hardness (HRC) |
Applications |
| Anviloy 1150 |
90%W4Mo4Ni2Fe |
17.25 |
965 |
34 |
|
Anviloy 4200 |
93%WNiFeMo |
17.8 |
885 |
30 |
Extrusion Dies |
Anviloy 4000 |
90%WNiFeMo |
17.3 |
960 |
32 |
Die Casting Tools, Extrusion Tools |
Anviloy 4100 |
86%WNiFeMo |
16.7 |
1075 |
36 |
Die Casting Tools |
Typical Properties of Anviloy 1150
Chemistry: |
90%W, 4%Ni; 4%Mo; 2%Fe |
Density: |
0.62lb/in3 |
17.25g/cm3 |
Hardness: |
34HRC |
67HRA |
Ultimate Tensile Strength: |
140ksi |
965Mpa |
RT Yield Strength (.2%) |
125ksi |
862Mpa |
RT Elongation (in 2’’) |
3% |
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Chinatungsten specializes in manufacturing and offering tungsten iridium stream mouth, any enquiry will be warmly welcomed by email to sales@chinatungsten.com or telephone to 0086 592 5129696.