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Tungsten Anviloy for Die Casting

Thermal fatigue is one of reasons of tool end of life. Higher tensile strength and better thermal conductivity has the function of minimizing thermal fatigue and thereby improve tool life. Tool steel does a good job in many die casting applications, but its life decreases as casting temperatures increase. Heat checking is a thermo-mechanical fatigue process caused by thermal cycling, which creates cyclic stresses and strains in the cavity surface. Typical damage is the gradual growth of a network of cracks. Tungsten anviloy has low thermal expansion and high thermal conductivity which are fundamental for heat checking resistance. The low thermal expansion allows for low thermal stress. A high thermal conductivity reduces the thermal gradients and thereby the thermal stress by cooling the casting faster.

What is more, low erosion. Erosion of the die is a problem. Tungsten anviloy provides a low erosion rate due to its chemical resistance. This occurs because molten aluminum dissolves tool steel. Aluminum does not dissolve tungsten anviloy, therefore you have a longer die life. This means you don't have to change the die or core rods as often which results in less downtime. Die life can be up to 10 times longer with tungsten anviloy.
tungsten-anviloy-die-casting

Besides, we can manufacture tungsten heavy alloy products as the counterpart to Anviloy products. Properties of Anviloy products have been shown as follows:

Anviloy

Products

Normal Composition

Density(g/cm3)

UTS(N/mm2)

Hardness (HRC)

Applications

Anviloy 1150 90%W4Mo4Ni2Fe 17.25 965 34  

Anviloy 4200

93%WNiFeMo

17.8

885

30

Extrusion Dies

Anviloy 4000

90%WNiFeMo

17.3

960

32

Die Casting Tools, Extrusion Tools

Anviloy 4100

86%WNiFeMo

16.7

1075

36

Die Casting Tools

 

 

 

 

 

Typical Properties of Anviloy 1150

Chemistry:

90%W, 4%Ni; 4%Mo; 2%Fe

Density:

0.62lb/in3

17.25g/cm3

Hardness:

34HRC

67HRA

Ultimate Tensile Strength:

140ksi

965Mpa

RT Yield Strength (.2%)

125ksi

862Mpa

RT Elongation (in 2’’)

3%

 

Chinatungsten specializes in manufacturing and offering tungsten iridium stream mouth, any enquiry will be warmly welcomed by email to sales@chinatungsten.com or telephone to 0086 592 5129696.


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